Custom molds for gummy machines can play an instrumental role in streamlining the manufacturing process and ensuring greater product quality. Using high-quality manufacturing equipment also enables your production team to create larger batches with greater consistency and efficiency.
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However, molds are often an important component that can be overlooked when selecting the right equipment. The ability to offer custom molds can provide your business with the means to scale your operations and attract more clients that are looking for proprietary product shapes.
Today, we are going to cover 10 key benefits of high-quality custom molds for your gummy machine. Let’s start with the durability of the materials.
When you are producing tens or hundreds of thousands of gummies on a daily basis, this can place a strain on your equipment. Molds made with flimsy or cheaper materials can suffer damage over time which can interrupt your operations.
With a higher-quality mold, you can maintain operational continuity with the peace of mind that the mold is constructed with materials that are meant to withstand repeated use at high production volumes. These molds are designed to account for drastic temperature changes as well as frequent use on a daily basis.
As the name suggests, a “custom mold” for gummy machines allows you to create custom shapes and sizes that meet your business or client’s brand requirements. You can also create the same shape in multiple sizes to offer a small, medium, and large variant to match consumer preferences.
Whether you operate an in-house production team or an outsourced manufacturing service, custom shapes can prove especially advantageous for licensed gummy products. For example, if you are creating shapes that are trademarked by a media company for a line of children’s vitamins, you can meet their brand requirements at the necessary production volumes.
A high-quality custom mold will interact with your equipment as intended with little to no operational interruptions. This allows for a more consistent finished product on a recurring basis.
Molds made with cheaper materials may cause the gummies to stick to the surface, resulting in product loss. This can be avoided by opting for a mold constructed with premium materials.
If you are looking to add custom molds to your gummy manufacturing equipment, the process is rather simple.
At CapPlus, we offer the ability to create custom molds for our customers that purchase our gummy vitamin machines. Though every mold manufacturer will have their own process, you can use ours as a preview of what one could look like:
We start with a design sample where our customer sends us a drawing or gummy of the desired shape. After providing this visual model along with weight requirements and equipment information, we proceed to the Drawing phase.
A dimensional drawing of the mold is created and sent to our customer for approval. This mockup accounts for shape, weight, and machinery requirements to ensure that the mold will perform at a high level with their manufacturing equipment. Upon approval, a quote is provided.
Once the drawing has been finalized and approved, a quote is provided. Pricing accounts for factors like the number of molds needed, size, and manufacturing costs. To start fabrication, a 50% deposit is required.
Once the deposit is received, fabrication begins. This process takes approximately 4-6 weeks to create the finished molds and prepare them for shipment. Before shipping, the remaining 50% of the payment is required.
When you add your own custom molds to your production processes, the difference is immediately noticeable. With greater manufacturing capabilities and a wider variety of designs, you can create more opportunities for your business and customers.
When industries need intricate parts, they turn to custom injection molding services. Custom injection molding works best where you need large volumes of parts. Before we dive into custom injection molding, let’s look at injection molding at large.
Injection molding involves the use of molds to create parts from plastic materials. The plastic materials are usually melted first while adding fillers or colors. Then you inject the resulting fluid into the mold cavity at high pressure. Several factors affect injection molding:
Injection molding offers several advantages quality surfacing being one of them. Molds made of hardened steel can serve you for a significant amount of time. The problem with injection molding is the amount of time required to create molds. Steel molds can take up to three months before they can start working. But, you can reduce the time required using low volume injection molding.
Once you get a mold the rest of the process is quite easy. Since the rest of the task is up to your machines you can cut a lot of costs. Automation means that you will not be requiring human labor. Your production process can run for hours without any human intervention. One machine can replace ten workers meaning that you will not spend a lot. Although steel molds can be rather costly, you have aluminum. Aluminum molds are cheaper and always available. At the time it can be hard to get prehardened steel molds. With custom injection molding companies you can save on a lot of costs
Are you worried about accuracy and consistency? Steel molds are usually machined meaning that dimensional accuracy is superb. A well-made steel mold can run for several cycles without changing shape. During injection, high pressure ensures that the molten material fills up the cavity. It also makes sure that the material reaches all corners and curves. This will make sure that you achieve high precision and accuracy. If you are looking to make large volumes of similar parts, you have no reason to worry about consistency. At times, some parts need support structures. You can remove them by CNC machining. Others need simple shaving.
Plastic injection molding gives you the option of adding fillers. The fillers will help you increase part strength. Adding fillers does not need a lot of work. All you need to do is melt them with your materials and let the machines do their magic.
Most parts made from injection molding do not need a post-production process. For plastics, these processes could be sanding and polishing. We could talk of aluminum anodizing but plastic parts do not need it.
Custom injection companies may offer low volume injection molding. If so, this is the best choice if you are looking for low volume production. Low volume injection allows you to use low-grade molds for short production cycles.
The downside of injection molding is the amount of time consumed when making molds. For manufacturers to adapt to this, they have come up with low volume injection molding
A good cavity mold should withstand the high temperatures of injection molding. It should also be able to cope with the pressure used during the injection. It all depends on the material you used to make your mold. The best you can have is a steel mold. Steel is hard and you can machine it to make a mold. If it is pre-hardened, you will enjoy a long run of production with no worries. Molds that go for long runs and are prone to damage need special structures and attention. Making a mold with a radius in the inside corner will help you increase the strength of your mold. If you go for sharp corners instead of a radius your mold can break upon impact.
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The difference between low volume injection molding and the normal process is time. Low volume injection molding reduces the time needed almost by half. Instead of waiting for ages for your steel mold to come, try low volume injection.
You will be working with lower grade aluminum or other materials rather than steel. Low volume injection coupled with 3D printing can boost the speed of your processes. Some 3D printers take less than 24 hours to have your mold ready. It is worth noting that the molds you produced are ideal for short runs. Otherwise, you will be getting warped parts due to dimensional change.
This is as a result of the high temperatures involved in injection.
The plastic industry calls for a speedy production process. You can use the time you saved on other issues like marketing.
Another thing about low volume injection molding is you can use it as a bridging tool. Yes, you can use low volume injection molding to shift from prototyping to production. When bridging, you are producing small quantities of products. In the process, you will be setting up systems for full-scale production.
The essence of bridging is to reduce the risk accompanied by bulk production. Look at this, you can produce a million units of parts. I have not forgotten that injection molding is all about high volume production. Here is the deal-breaker, you can produce millions but you have no idea of the market.
You may end up filling your storage facilities since your products are not moving. In the end, you will have to get rid of the non-moving parts to create space for new ones.
Low volume production gives you a chance to test the market. This way you will not be jumping out of a frying pan into the fire. With reduced lead time you will have more time to plan on marketing. The advantage of low volumes will see to it that you are not exposed to risks.
With all the possibilities of creating parts which industries rely on injection molding?
The plastic industry is widespread with millions of users using plastics daily. From household fittings to kitchen items and from our bathrooms to our backyards. That handle on your lawnmower made from plastic comes from the injection.
Most of our communication services are wireless. But on a global scale, we exchange information through fiber optics. These systems need adapters to run. Adapters are made from plastic, and you know how right? Fiber connectivity is everywhere meaning that the demand for plastic parts is consistent.
Other than the technical part of it, let’s look at some basic parts. Look at some of your accessories and peripherals. Some of our covers come from plastics. Say iPhone has a certain brand, they will need covers of the same dimensions. We are talking of billions of units so they will go for custom injection molding. Many accessories need custom injection molding.
I am talking about the syringes and droplets administrators. All these products have components that need custom injection molding. For sure, the demand for custom plastic parts from this sector will never cease.
The interior of a car has plastic components that need injection molding. Like a brand, a Tesla model will need billions of plastic parts. Who will provide? That’s right, our custom injection molding companies. To reduce the cost per part, you will have to produce high volumes of parts. The scenario fits the bill for the tesla brand. A car dashboard or any other plastic component is a specific car brand that needs quality parts.
Consumer goods like household items, fittings, toys need injection molding. You cannot machine some of the materials used to make plastic parts. A good example is polyethylene terephthalate. It is flexible in such a way that CNC cutters and millers cannot work on it. Fittings or parts used to seal joints need a custom injection for accuracy.
With the high demand for a product comes the tendency of increased suppliers. A recent search on ALIBABA showed that there are over ten thousand suppliers in China. So, with all the choices in the market, how do you get the best supplier?
You do not want to fall into the hands of frauds and end up losing money. Let’s look at the qualities of a good custom injection company.
Once you walk into a shop, what makes you feel you are in the right place? For some, it is the display, variety, and customer service.
A worthy prototype injection company should offer you the following:
Whatever the case, there is always an indicator that tells something is legit.
Here are some questions you should ask yourself when choosing an injection company.
Our current economy is defined by impulse. Online shopping has made everything easy for us. You can order a part online without going to a shop. It may sound risky but it can be convenient at times. It is advisable to do a background check before employing their services. It can be hard to analyze the market since there is little information available. You can dig something out of B2B organizations like madeinchina.com
In a nutshell plastic injection molding ideal for large-scale production. It works best when you are producing similar parts in bulk. Custom injection molding companies are key in production processes. The automotive, aerospace and medical industries rely on custom injection molding. A common thing with these industries is the need for accuracy and precision. You see, some of these parts are needed for functionality. Messing up the dimensions of a part can be lethal for your production process.
The benefits associated with injection molding are countless. You can save on time and cost with low volume injection molding. Low volume production will also act as a bridging tool. Bridging gives you time to analyze the market and position yourself well.
The demand for custom parts will continue to increase as time goes by. Invention and innovation will improve how we run injection molding processes. I can wait to see the integration of the Internet of Things and injection molding. Artificial intelligence and injection molding would be nice too.
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