Choosing the right CNC service provider can feel overwhelming, especially when your project has specific needs. You want precision, reliability, and a partner who understands your goals. But how do you know if a provider is the right fit? Asking the right questions is the key.
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Many companies face challenges like poor after-sales service, limited scalability, or even data security risks. You might also worry about quality control, fast turnaround times, or whether the provider can adapt to your changing needs. These factors can make or break your project.
By focusing on your needs and asking standard questions to ask any provider, you’ll find the ideal CNC machine shop that delivers high-quality CNC machining services. Whether you’re hiring a CNC machine shop for prototypes or large-scale production, the right questions will guide you to success.
Ask about their experience. An experienced CNC provider avoids problems and improves results.
Check if they specialize in your industry. Experts in your field give better and faster service.
Ask for references or examples of past work. These show their history and how reliable they are.
Learn about their production ability. Make sure they can handle bigger projects as you grow.
Make sure they communicate well. Having one contact person makes updates and solving issues easier.
When choosing CNC machining suppliers, reliability is one of the most critical factors to consider. You want a provider who can consistently deliver high-quality results while meeting your deadlines. Let’s dive into the key questions you should ask to evaluate their experience and reputation.
Experience matters. Providers with years of experience have likely encountered and solved a wide range of challenges. They know how to handle complex designs, tight tolerances, and unexpected issues. Experienced CNC machining suppliers also tend to have a proven track record, which gives you confidence in their reliability. They can foresee potential problems and even suggest design improvements to save you time and money. In contrast, less experienced providers may lack this foresight, which could lead to delays or errors.
Not all CNC machining suppliers are created equal. Some specialize in specific industries, which can be a huge advantage for your project. For example, if you’re in aerospace, you’ll want a provider who understands the need for extraordinary accuracy. Here are some industries that heavily rely on CNC machining services:
Aerospace: For highly complex and precise parts.
Automotive: For efficient production of high-precision components.
Medical Devices: For implants and surgical instruments.
Defense: For military-grade precision components.
Oil and Gas: For parts that withstand extreme conditions.
Specialized providers often deliver better quality, faster prototyping, and reduced development times. They understand your industry’s unique demands and can tailor their services to meet them.
Certifications are a clear indicator of a provider’s commitment to quality and reliability. Ask if they are ISO certified, as this ensures they follow strict quality management practices. Here’s a quick look at some valuable certifications in the CNC machining industry:
These certifications show that the provider meets industry standards and has robust quality control certification processes in place. Working with certified CNC machining suppliers reduces the risk of errors and ensures consistent results.
By asking these questions, you’ll gain a better understanding of a provider’s reliability, expertise, and reputation. This will help you make an informed decision and choose a partner who aligns with your project needs.
When you’re choosing a CNC service provider, you want to know they can deliver on their promises. One of the best ways to confirm this is by asking for references or case studies. These give you a peek into their track record and show how they’ve handled real-world projects.
Start by asking for references from past clients. Reach out to these clients and ask about their experience. Were the parts delivered on time? Did the quality meet their expectations? How did the provider handle challenges? These conversations can reveal a lot about the provider’s reliability and professionalism.
Case studies are another great resource. They highlight specific projects the provider has completed, often showcasing their ability to solve complex problems. For example, a case study might detail how a CNC shop helped a client reduce production costs by optimizing the design of a part. Or it could show how they met tight deadlines for a high-stakes project. These stories can give you confidence in their skills and problem-solving abilities.
If a provider hesitates to share references or case studies, consider it a red flag. A reputable CNC service provider should be proud of their work and eager to share examples. After all, their reputation is built on the success of their past projects.
So, don’t skip this step. Asking for references and case studies can save you from costly mistakes and help you find a provider you can trust.
When choosing the ideal CNC machine shop, understanding their capabilities is crucial. You want to ensure they can handle your project’s unique requirements, from the materials used to the complexity of the design. Let’s explore the key questions to ask.
The type of equipment a provider uses can tell you a lot about their capabilities. Advanced CNC machines equipped with the latest technologies in CNC machining can deliver better precision, faster production, and higher efficiency. Ask if they use innovations like:
Automation and Robotics: These improve production speed and reduce errors.
IoT Integration: Real-time data sharing and proactive maintenance enhance operational efficiency.
High-Resolution Sensors: These ensure the highest quality of materials and precision for critical applications.
Providers using cutting-edge technologies can handle more complex projects and deliver consistent results. This is especially important if your parts require tight tolerances or intricate details.
Not all CNC machine shop services are equipped to handle custom designs or prototypes. If your project involves unique shapes or complex geometries, you’ll need a provider with the right expertise. CNC machining services excel in creating prototypes because they:
Achieve precise tolerances for reliable results.
Allow quick design modifications by adjusting the G-code.
Operate rapidly, turning designs into physical parts in no time.
Custom designs also benefit from the variety of materials CNC machines can work with. Whether you need a single prototype or a small production run, the right provider can adapt to your needs without compromising quality.
The materials a CNC service can handle directly impact the durability and performance of your parts. Common materials include:
Stainless Steel: Corrosion-resistant and strong, ideal for aerospace and medical applications.
Aluminum: Lightweight and machinable, perfect for automotive and aerospace industries.
Titanium: Tough and biocompatible, often used in medical implants.
Plastics: Lightweight and versatile, suitable for various applications.
Ask about available finishes too. Options like anodizing, powder coating, or polishing can enhance the appearance and functionality of your parts. A provider offering a wide range of materials and finishes demonstrates versatility and ensures your project gets the attention it deserves.
By asking these questions, you’ll gain a clear picture of a provider’s capabilities. This will help you choose a CNC machine shop that aligns with your project’s goals and delivers exceptional results.
Production capacity is a big deal when choosing a CNC service provider. You need to know if they can handle your current project and grow with you if your needs expand. Asking about their capacity upfront saves you from headaches later.
Start by finding out how many machines they have and what their daily or monthly output looks like. A provider with a large fleet of CNC machines can handle higher volumes without delays. If they only have a few machines, they might struggle to meet tight deadlines, especially during peak times.
Tip: Ask if they have backup machines or contingency plans in case of equipment failure. This ensures your project won’t get stuck if something goes wrong.
Scaling for larger orders is another critical factor. Can they ramp up production if your business grows or you land a big contract? Some providers specialize in small batches or prototypes, while others excel at mass production. Make sure their strengths align with your goals.
Here’s a quick checklist to guide your conversation:
Do they offer flexible production runs (small batches to large-scale)?
Can they add shifts or resources to meet higher demand?
Have they handled large orders before?
Also, ask about lead times for high-volume projects. A provider with efficient workflows and advanced scheduling tools can deliver faster without compromising quality.
By understanding their production capacity and scalability, you’ll know if they’re the right fit for both your current and future needs. This ensures you won’t outgrow their capabilities as your business evolves.
When it comes to CNC machining, quality control is non-negotiable. You need to know that your provider has robust processes to ensure every part meets your specifications. Start by asking about their quality management system (QMS). Providers with a QMS follow structured procedures to maintain consistency and reliability.
Here’s what top-tier quality control looks like:
They implement a QMS and conduct regular internal audits.
They use Statistical Process Control (SPC) to monitor production.
They invest in quality control software for better oversight.
They train employees to identify and address quality issues.
They ensure tools are calibrated to meet tight tolerances.
These steps help providers catch errors early and deliver flawless results. If a provider can’t explain their quality control processes, it’s a red flag. You deserve a partner who takes quality seriously.
Precision is the backbone of CNC machining. To achieve it, providers rely on advanced tools, skilled operators, and controlled environments. Ask how they maintain accuracy during production.
Here are some common methods:
Regular calibration of tools and measurement systems.
Stable environmental conditions to prevent temperature-related errors.
High-quality fixturing to keep parts secure during machining.
Experienced operators who optimize processes for better results.
Providers who prioritize these practices can consistently meet your tolerance requirements. Don’t hesitate to ask for examples of past projects where they delivered exceptional precision.
Material certifications add an extra layer of confidence to your project. They confirm that the materials used meet industry standards and your specific requirements. Certifications also ensure consistent quality, reduce defects, and streamline communication.
Traceability is equally important. It allows you to track materials from their source to the finished product. This is especially critical in industries like aerospace and medical devices, where compliance is non-negotiable.
By choosing a provider who offers certifications and traceability, you gain peace of mind. You know your project is in capable hands, and you’re working with a partner who values transparency and accountability.
Surface treatments and finishing can make or break the final look and performance of your CNC-machined parts. So, it’s worth asking if the provider offers these services. Why? Because they can save you time, reduce costs, and ensure your parts are ready to use right out of the shop.
Here’s what you should look for:
Common Finishing Options: Does the provider offer anodizing, powder coating, or polishing? These finishes can improve durability, enhance appearance, or add corrosion resistance.
Specialized Treatments: Ask about heat treatments, plating, or chemical coatings. These are often essential for parts used in demanding environments like aerospace or medical industries.
Custom Finishes: If your project has unique requirements, check if they can create a custom finish tailored to your needs.
Tip: A provider with in-house finishing services can streamline your workflow. You won’t need to coordinate with multiple vendors, which means fewer delays and lower costs.
Also, ask how they ensure consistency in their finishing processes. Do they use automated systems for uniform results? Or do they rely on skilled technicians for detailed work? Both approaches have their strengths, but you’ll want to know which one fits your project best.
Finally, don’t forget to ask for samples. Seeing and feeling the quality of their finishes can give you confidence in their capabilities. A smooth, polished surface or a flawless coating speaks volumes about their attention to detail.
By choosing a CNC provider that offers additional services like surface treatments, you’ll get parts that not only perform well but also look professional. It’s a win-win for your project!
Pricing transparency is a big deal when choosing a CNC service provider. You don’t want to be surprised by hidden fees or unclear costs halfway through your project. Ask how they calculate their pricing. Do they base it on material costs, machining time, or the complexity of your design? A clear breakdown helps you understand where your money is going.
Transparent pricing also gives you the chance to spot cost-saving opportunities. For example, you might find that switching to a different material or simplifying a design feature could lower costs without sacrificing quality. Providers who explain their pricing structure show they value honesty and want to build trust with their clients.
If a provider hesitates to share details or seems vague about potential extra charges, consider it a red flag. You deserve a partner who’s upfront about costs from the start.
A detailed quote is more than just a number—it’s a roadmap for your project. Ask if the provider can give you a comprehensive quote before work begins. This should include material costs, machining time, finishing services, and any additional fees.
A transparent quote helps you make informed decisions about your project. For instance, understanding the cost breakdown might lead you to adjust your design or choose a different production method. It also ensures there are no surprises later, keeping your budget on track.
Providers who offer detailed quotes upfront demonstrate professionalism and a commitment to customer satisfaction. They want you to feel confident in their cnc machining services and know exactly what to expect.
Lead times can make or break your project’s success. You need to know how quickly a provider can deliver your parts without compromising quality. Ask about their typical turnaround times and what factors might affect them.
Here are some common factors that influence lead times:
Part complexity: Simpler designs take less time to machine.
Material choice: Some materials are easier to work with than others.
Machining process: Different processes have varying speeds and efficiencies.
Equipment availability: Limited machine capacity can cause delays.
For more information, please visit High‑Precision CNC Machining Services.
Order quantity: Larger orders may take longer, even with economies of scale.
Providers who prioritize efficiency often gain a competitive edge. Research shows that businesses with fast delivery capabilities can capture up to 25% more market share. So, it’s worth asking if they have strategies in place to meet tight deadlines.
Finally, check if they offer guarantees for on-time delivery. A provider who stands by their commitments shows they value your time and trust. Fast, reliable delivery is a hallmark of a great CNC partner.
Timely delivery can make or break your project. You need a CNC service provider who understands that deadlines aren’t just dates—they’re commitments. So, ask if they offer guarantees for on-time delivery. A provider who stands by their timelines shows they value your time and trust.
Start by understanding how they manage their workflow. Do they use scheduling tools or production management systems to keep things on track? Providers with efficient systems can better predict and meet deadlines. Also, ask about their track record. Have they consistently delivered projects on time? A history of punctuality speaks volumes about their reliability.
It’s also worth asking what happens if they miss a deadline. Do they offer compensation or expedited services to make up for delays? Providers who take responsibility for their timelines demonstrate professionalism. They’re not just delivering parts—they’re delivering peace of mind.
Tip: Look for providers who communicate proactively. Regular updates on your project’s progress can help you plan better and avoid surprises.
Finally, consider their capacity to handle unexpected challenges. Do they have backup machines or extra staff to step in during emergencies? A provider with contingency plans is more likely to meet your deadlines, even when things don’t go as planned.
By choosing a CNC service provider who guarantees on-time delivery, you’re not just getting parts—you’re getting a partner who respects your schedule and helps you stay ahead.
Clear communication is the backbone of top-quality customer service. When hiring a CNC machine shop, you need a provider who keeps you informed every step of the way. Ask how they’ll communicate with you during the project. Will they send regular updates? Do they prefer , calls, or online platforms?
The best providers follow these practices:
Maintain regular and transparent communication with clients.
Use appropriate channels like , video calls, or project management tools.
Ensure updates are timely and respectful.
This level of communication helps you stay in the loop and avoid surprises. It also shows the provider values your input and wants to build a strong working relationship.
Even with the best planning, challenges can arise during CNC machining projects. Materials like titanium may generate excessive heat, while acrylic can crack if not supported properly. Ask how the provider handles these situations. Do they have a clear process for revisions? How do they address unexpected issues?
A reliable provider will:
Identify problems early through robust quality checks.
Offer solutions like design adjustments or material changes.
Communicate openly about delays or additional costs.
This proactive approach ensures your project stays on track, even when things don’t go as planned. It also reflects their commitment to delivering top-quality customer service.
A provider’s reputation speaks volumes about their reliability. Before making a decision, ask for customer reviews or testimonials. These can give you insight into their performance, quality, and customer satisfaction.
Here’s a quick way to evaluate their reputation:
If a provider has glowing reviews and a solid track record, you can trust them to deliver excellent services. On the other hand, vague or negative feedback might be a red flag.
By asking these questions, you’ll find a CNC partner who values communication, handles challenges professionally, and has a reputation for top-quality customer service.
When working on a CNC machining project, communication can make or break your experience. That’s why having a dedicated point of contact (POC) is so important. It ensures you always know who to reach out to when you have questions, need updates, or want to discuss changes. So, ask the provider if they assign a specific person to manage your project.
Here’s why a dedicated POC matters:
Streamlined Communication: You won’t waste time figuring out who to talk to. Your POC will handle all your inquiries and keep you updated.
Better Understanding of Your Needs: A single contact person gets to know your project inside and out. They’ll understand your goals, preferences, and challenges.
Faster Problem Resolution: If issues arise, your POC can address them quickly. They’ll already be familiar with your project, so you won’t have to explain everything from scratch.
Tip: Ask how accessible the POC will be. Will they respond to emails within a few hours? Can you call them directly? Clear expectations upfront can save you frustration later.
Also, find out if the POC has experience managing similar projects. A knowledgeable contact can offer valuable insights and even suggest improvements to your design or process.
Having a dedicated POC shows the provider values your time and wants to build a strong working relationship. It’s a small detail that can make a big difference in your overall experience. So, don’t hesitate to ask about it during your evaluation process.
Choosing the right CNC service provider isn’t just about finding someone who can machine parts. It’s about partnering with a team that understands your goals and delivers consistent results. By asking targeted questions about their expertise, lead times, quality control, and flexibility, you’ll uncover whether they’re the right fit for your needs.
A thorough evaluation ensures you avoid common mistakes, like overlooking their capabilities or ignoring their quality measures. Providers with certifications, skilled technicians, and scalable services offer long-term benefits, like continuous improvement and reliable growth support.
Take the time to assess their experience and processes. It’s the best way to ensure your CNC machining projects succeed.
CNC machining is a manufacturing process where computers control machines to create precise parts. It’s important because it ensures accuracy, repeatability, and efficiency, making it ideal for industries like aerospace, automotive, and medical.
Ask about their experience, equipment, and materials they work with. Check if they’ve handled similar projects before. References or case studies can also give you confidence in their capabilities.
Yes, many CNC providers specialize in small batches or prototypes. They can adapt their processes to meet your needs, whether it’s a single part or a limited production run.
CNC machines can handle metals like aluminum, steel, and titanium, as well as plastics and composites. The material choice depends on your project’s requirements, such as strength, weight, or corrosion resistance.
Choose a provider with certifications like ISO . Ask about their quality control processes and request material certifications or inspection reports to verify precision and compliance.
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A considerable amount of time and investment goes into finding the right CNC solution to efficiently and effectively machine composites. The last thing manufacturers want is to invest in the wrong machine and be paying for it for years to come. With little room for error, it is important to understand how different materials, machinery characteristics, and machinery options affect machining speed, precision, service, and overall production.
Spindle HP & RPM – Consider high RPM, low torque
Material density plays a key role in determining the best spindle RPM, HP, and torque for an application. Traditional machining centers such as HAAS or Okuma typically are equipped with high torque low RPM (12,000 – 15,000) spindles so they can machine aggressively in hard materials like steel and inconel. When it comes to composites, such as foam, tooling board, or carbon fiber, a high torque, low RPM spindle is too slow to reach optimal chip load and thus results in inefficient (slower) composite machining. Instead, high RPM (18,000 – 24,000), low torque spindles are more efficient in reducing cycle time, lengthening tool life, and improving overall spindle reliability. For the best of both worlds (composite and nonferrous metal machining), consider a spindle with 20,000-24,000 RPM and low-end torque at 10,000-12,000 RPM.
Dust Containment / Collection – Improve employee safety and machine longevity.
Machining composites creates a large amount of dust and debris that can cause health problems to workers and damage to the machine. Some composite dusts can lead to lung damage if inhaled and some are electrically conductive, so they can short out machine circuits and cause spindle and machine wear at an increased rate. Thus, choosing a CNC solution with sufficient dust collection and properly sealed and covered components is imperative when working with composites. Some additional considerations for handling abrasive material machining include air knife systems, downdraft tables, and/or full enclosures.
3-Axis vs. 5-Axis – Depends on the part’s geometry
When machining complex 3D composite components, a 5-axis machine is more efficient than a 3-axis machine and provides a greater return on investment over time. With a 5-axis machine, multiple sides of a part can be machined without having to manually reposition them or swap out tooling for aggregates. A 3-axis machine can perform multi-face machining as well but at a much slower rate because it requires an operator to stop the machine and re-positioning the part after each operation. Therefore, a 3-axis is best for applications that infrequently machine complex 3D components such as panel and surface processing. To achieve 5-sided milling, drilling, tapping, and/or sawing operations without a 5-axis machine or without having to manipulate parts, add a 4th axis and utilize aggregates.
Rigidity – For speed, tool life, and machine longevity.
Due to the abrasive and unique structure of composites, it is worth investing in a CNC machine with fully reinforced structural integrity and rigidity. A sturdy design reduces vibrations and tool deflection to provide top acceleration/deceleration speeds, long tool life, and low maintenance and repair costs over the lifetime of the machine compared to less rigid, light-duty machinery.
Work Envelope – Make sure it fits, and consider the benefits of larger tables.
In addition to the type of composite material being machined, factor in its size, and select a work envelope accordingly. At a minimum, the work envelope needs to be larger than the largest part being machined. However, depending on production goals, buying a machine with twice the work envelope (a second table) supports pendulum processing, where materials are safely loaded/unloaded while the machine is still performing cutting operations. Other advantages of large tables include batch processing which allows you to fixture multiple parts at one time and machine all day without having to unload and reload.
Note – When searching for 5-axis machining solutions, be sure to consider the work envelope while the machine’s spindle is at 90 degrees.
A Second Spindle (option) – Doubles the throughput.
A second spindle is valuable when machining small or long composite parts at high volume. Adding a second spindle doubles the machine’s throughput without increasing its footprint. Depending on the machine manufacturer, take it a step further by adding up to 8+ spindles for maximum skinny-part production.
Two Tables (option) – Continuous operation
Similar to a pallet changer for a “traditional CNC machine center,” a second table allows an operator to load composite material onto (or unload finished parts from) one of the tables while the other is being machined on, so production never has to stop. Additionally, on some machines, two independent tables can be electronically “locked” together to machine extra-large parts.
Dual Process – Combine a multi-spindle option with a multi-table option to unlock the ability to perform what is known as Dual Process machining. With this technology, one spindle performs an operation on one of the tables while the second spindle performs a completely separate operation on the other table. Essentially turning one machine into two.
Return on Investment – Planning for the long haul.
The cost of the CNC machine matters, but more importantly is the return on investment. A cheaper or lesser machine that fails to meet the unique challenges of machining composites and that has to be replaced after only a few years can cost a company more in the long run, not just in direct costs but in lack of part quality, production downtime, program delays, and added frustration. As John Ruskin says, “There is hardly anything in the world that some man cannot make a little worse and sell a little cheaper, and the people who consider price only are this man’s lawful prey.” It is worth the time to work with experts in the field to ensure the machine being purchased is the very best for the specific composites manufacturing application.
Support and Service – Questions to ask before buying.
Asking the right questions provides an understanding of the service and support offered by an original equipment manufacturer (OEM) or dealer. Before making a purchase, some key questions to ask include:
American Made vs. Imports – Some food for thought
Buying an American-made CNC machine means:
Want to learn more? Call a composites machinery expert today.
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The unique structural characteristics of composite materials and cost-to-weight ratio make it a valuable commodity across a wide range of industries. Having the most versatile CNC machine may be the best investment.
A considerable amount of time and investment goes into finding the right CNC solution to efficiently and effectively machine composites. The last thing manufacturers want is to invest in the wrong machine and be paying for that mistake for years to come. With little room for error, it is important to understand how different materials, machinery characteristics, and machinery options affect machining speed, precision, service, and overall production.
High-speed Honeycomb Core Machining. Watch a demo of the C.R. Onsrud E-Series.
Material density plays a key role in determining the best spindle RPM, HP, and torque for an application. To aggressively machine hard materials, such as steel and Inconel® , some traditional machining centers typically are equipped with high torque, low RPM spindles that operate at a maximum of 12,000 RPM. When it comes to composites (such as foam, tooling board, or carbon fiber), a high torque, low RPM spindle is too slow to reach optimal chip load and thus results in inefficient (slower) composite machining. Instead, high RPM (18,000 – 24,000), low torque spindles are more efficient in reducing cycle time, lengthening tool life, and improving overall spindle reliability. For the best of both worlds (composite and nonferrous metal machining), consider a spindle capable of running at 20,000 – 24,000 RPM and higher feed rates for lighter-duty materials but also can operate in the 10,000 – 12,000 range for harder materials that need more torque.
Dust Collection Tray, Optional Vacuum Ports. Remove harmful dust and debris from fully enclosed CNC Machines. Watch the machine walk-thru.
Machining composites often creates a large amount of dust and debris that can cause health problems to workers and damage to the machine. Some composite dusts can lead to lung damage if inhaled and some are electrically conductive, so they can damage machine circuits and cause spindle or machine wear at an increased rate. Thus, choosing a CNC solution with sufficient dust collection and properly sealed and covered components is imperative when working with composites. Some additional considerations for handling abrasive material machining include air knife systems, downdraft tables, and/or full enclosures.
5-Axis Programmable Dust Hood. Watch a demo. Fully Enclosed CNC Router. Reduce harmful debris and airborne particles. Watch a demo. Air Knife. Remove Dust & Debris with CNC-Controlled Airblasts. Watch up close.When machining complex 3D composite components, a 5-axis machine is more efficient than a 3-axis machine and provides a greater return on investment over time. With a 5-axis machine, multiple sides of a part can be machined without having to manually reposition material or swap out tooling for angled heads. A 3-axis machine can perform multi-face machining as well but at a much slower rate as it requires an operator to stop the machine and reposition the part after each operation. To achieve 5-sided milling, drilling, tapping, and/or sawing operations without a 5-axis machine or without having to manipulate parts, consider adding a 4th axis and utilize angled heads, known as aggregates.
Troutman NC, C.R. Onsrud CNC Manufacturing Plant. Take a tour.
Due to the abrasive and unique structure of composites, it is worth investing in a CNC machine with fully reinforced structural integrity and rigidity. A sturdy design reduces vibrations and tool deflection to provide top acceleration/deceleration speeds, long tool life, and low maintenance and repair costs over the lifetime of the machine compared to less rigid, light-duty machinery. From an upfront cost perspective, a machine can be made cheaper by reducing the structure and quality of its components; however, it will fail to have the longevity of a better built machine and ultimately will result in a higher total cost of ownership.
Large-format Tooling Board Demo. 917 Porsche. Watch now.
In addition to the type of composite material being machined, factor in its size, and select a work envelope accordingly. At a minimum, the work envelope needs to be larger than the largest part being machined. However, depending on production goals, buying a machine with twice the work envelope that supports pendulum processing, where materials are safely loaded/unloaded while the machine is still performing cutting operations on another part, will significantly speed up overall production time. Other advantages of large tables include batch processing which allows you to fixture multiple parts at one time and machine continuously without having to unload and reload.
Note – When searching for 5-axis machining solutions, be sure to consider the work envelope while the machine’s spindle is at 90 degrees.
M-Series Twin Spindle. Watch the Plastic Machining Demo.
A second spindle is valuable when machining small or long composite parts at high volume. Adding a second spindle doubles the machine’s throughput without increasing its footprint. Depending on the machine manufacturer, take it a step further by adding up to 8+ spindles for maximum part production.
Similar to a pallet changer for a traditional CNC machine center, a second table allows an operator to load composite material onto, or unload finished parts from, one of the tables while still machining on the other table, so production never has to stop. Additionally, on some machines, two independent tables can be electronically “locked” together to process extra-large parts.
Dual Process Machining. For High-throughput Production. Watch Video
Dual Process – Combine a multi-spindle option with a multi-table option to unlock the ability to perform what is known as Dual Process machining. With this technology, one spindle performs an operation on one of the tables while the second spindle performs a completely separate operation on the other table, essentially turning one machine into two in the footprint of one machine.
The cost of the CNC machine matters, but more importantly is the return on investment. A cheaper or lesser machine that fails to meet the unique challenges of machining composites and that has to be replaced after only a few years can cost a company more in the long run, not just in direct costs but in lack of part quality, production downtime, program delays, and added frustration. As John Ruskin says, “There is hardly anything in the world that some man cannot make a little worse and sell a little cheaper, and the people who consider price only are this man’s lawful prey.” It is worth the time to work with experts in the field to ensure the machine being purchased is the very best for the specific composites manufacturing application.
C.R. Onsrud Remote Support, Troutman NC.
Asking the right questions provides an understanding of the service and support offered by an original equipment manufacturer (OEM) or dealer. Before making a purchase, some key questions to ask include:
Buying an American-made CNC machine means:
If you want to learn more, please visit our website Custom Services Injection Molding for Electronics.